Progressive Die Stamping of a Nickel Conductive Shield for the Cell Phone Industry
Originally, a client requested Perfection Spring & Stamping Corp. to perform a costly conductive paint operation on their cell phone products. In order to shield various electronic devices from electromagnetic field and radio frequency interference, conductive paint was traditionally sprayed onto a product's masked plastic housing. This delicate procedure often resulted in a high incident of scrap due to "over-spray" onto cosmetically sensitive surfaces.
As part of our consumer's "Early Supplier Involvement Program," PSS engineers used progressive die stamping to develop a conductive shield that would replace this expensive plating process. This solution substituted our customer's costly $2.00 plating operation with a $0.27 nickel-silver metal stamping. By replacing our client's original masked plating with this innovative shield, we yielded our customer an annual cost savings of $800,000.
Progressive Die Stamping Project Highlights
Product Description |
This Conductive Shield replaces costly conductive paint operations previously used for cell phones. |
Capabilities Applied/Processes |
Progressive Die Stamping
Part Washing
|
Equipment Used to Manufacture Part |
Minster Press
|
Overall Part Dimensions |
Material Thickness: .007"
Length: 6.00" |
Width: 2.75"
Height: .125" |
|
Tightest Tolerances |
±.0005" |
Material Used |
Nickel Silver |
Features |
Engineered Cost Savings to Eliminate Plating Operation |
In Process Testing/Inspection Performed |
In-Process Real-time SPC of Critical Dimensions
CMM Measurement
Micro Vue Vision Measurement
Salt Spray Testing
Dimensional Results Reporting
Control Plan |
Process Flow Diagram
Failure Mode and Effects Analysis (FMEA)
Gage Repeatability and Reproducibility Variable Data Report
Raw Material Chemical Composition Results
MSDS - Material Safety & Data Report / Substances and Materials |
|
Estimated Part Weight |
.032 lbs |
Industry for Use |
Electronics
Cellular Telephone |
Volume |
1,600,000 Pieces |
Packaging |
Custom Thermal Formed Plastic Trays |
Lead Time |
Tooling: 5 Weeks
Production Parts: 2 Weeks |
Delivery Location |
Illinois
Scotland |
Standards Met |
Customer supplied print, 2D CAD Drawing |
Product Name |
Cell Phone Conductive Shield |
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