Developmental Prototypes for Production ValidationOur customers say "The Perfection Advantage" is what sets us apart.
At Perfection Spring & Stamping Corp.,
our engineers will work with you on every step of the product development
cycle, including the design and prototyping phases. This allows us to validate design intent for our customers prior to commencing with hard tooling for mass volume production. From concept to prototype, we review many
options in terms of tooling type and tolerance to determine the best match
between cost and quality for your production requirements. Our engineers will assist with experiments
and part testing to offer insight on changes for final designs before
production tooling is manufactured. This
provides proof-of-concept with functional prototypes for your evaluation before
designs are locked for your higher volume production runs.
Prototype Fourslide Stampings Covers Clips Contacts - Perfection Spring & Stamping
|
Prototypes for Metal Stampings and Brackets
|
|
|
Prototypes for Metal Stampings Wire Forms Springs - Perfection Spring & Stampings - Perfection Spring & Stamping
|
Protoype Heavy Gage Progressive Die Stampings - Perfection Spring & Stamping
|
We offer prototype services for preproduction stages of production requirments. Advantages of working with our engineering team from the Prototypes stage into Production can result in many of the following benefits;
- Prove out "Concept" without funding expensive tooling upfront
- Confirm visual appearance, choice of materials or intended manufacturing process
- Allows for debugging of assembly equipment, clearances, feeding, and manufacturability
- Production knowledge gained to design certain "Manufacturing methods" into the final tooling, which may not be readily apparent by blueprint alone
- Allows customer to start "Testing" and "Validation" early in the cycle
- Provides opportunity to qualify packaging methods and concepts before shipping production volumes
- Cost effective by reducing initial development costs, especially for new concepts and designs
- Reduces risks of product failure
- Helps to refine the potential risks associated with program prior to receiving "Final production parts"
- Helps to review quality systems, specifications, testing, and life requirements of component in early stages
Prototype, Short Run & Development Specifications
Simulation Software |
Custom Spring Design Software and FEA Analysis |
Design Software |
|
Compatible File Formats |
AutoCAD (DWG, DXF); IGES; Pro E |
Solidworks; STP |
|
Mechanical Services |
Bending; Cutting; Deburring; Drilling; Forming; Milling |
Riveting; Sawing; Tapping; Turning; Welding |
|
Equipment |
Our prototype department has 15 work centers, including but not limited to:
- Nisshinbo 22T 19 station CNC hydraulic turret press
- LVD 45T 6ft. Hydraulic NC brake
- RACE 10T servo press brake
- Guifil 5ft hydraulic shear
- Hand operated wire benders
- Multiform hand bender
- Notcher
- Finger brake
|
- Roll former
- Hand shear
- Kick press
- OBI 50T & 110T presses
- Welders
- Single & Multiple spindle tapping machines
- Wire EDM
|
|
Geography Served |
Asia; Europe |
North America, South America |
|
Back to top
Prototyping (PDF 306KB) Perfection: “It’s our commitment to you.” |